“Intelligent Feed Mixing and Weighing Control System”

Smart Batching is the heart of modern feed production systems—designed for precision, speed, consistency, and end-to-end process control. Developed by TAT, this intelligent solution ensures efficient operations, clear production data visibility, real-time alerts for abnormalities, and contamination prevention. It even includes container verification and event logging for traceability and future analysis through the Smart Batching Report system.

Core System Components

1. Weighing

• Interfaces seamlessly with high-precision, high-speed weight indicators

• Supports Micro Scales and simultaneous weighing of up to 3 bins

• Automatically calculates freefall for accurate dosing

• Compatible with variable speed control for precise material delivery

2. Handadd

• Supports manual ingredient addition with or without weight indicators

• Ensures proper verification before adding to the mixer

3. Mixing

• Supports both dry and wet mixing processes

• Customizable mixing times for each formula

4. Liquid Handling

• Compatible with Scale-based, Loss-in-Weight, and Flow Meter (Pulse) liquid dosing systems

• Interfaces with third-party control systems seamlessly

5. Formula Interface

• Allows recipe imports via Text File, XML, Email, etc.

• Minimizes manual data entry errors and speeds up recipe setup

6. Contamination Control

• Built-in checks to prevent raw material and product contamination

• Supports automatic line flushing (Auto Cleaning) to maintain hygiene

7. Job Assignment

• Enables batch planning in advance

• Users can define recipe production sequences, number of batches, and product routing to destination bins

8. Automatic Routing

• Automatically configures machinery routing paths

• Verifies destination bins and routes for accuracy

• Includes contamination prevention protocols and clean-time automation to avoid leftover residue in the production line

Smart Batching Report

A comprehensive reporting tool that works alongside the production system to log essential data, monitor contamination settings, and generate insightful production reports.

Features:

• Ingredient Configuration

• Pending Formula Configuration

• Active Formula Configuration

• Contamination Configuration

• Daily Batch Reports

• Summary Reports (by Ingredient / Formula)

• Parameter Reports

• Alarm Logger

• Job Reports

• Data Export Capability

Smart Batching is your intelligent solution for precise, safe, and efficient production management.
Whether you’re looking to improve traceability, optimize batching, or eliminate manual errors—Smart Batching brings your operations one step closer to world-class manufacturing standards.